Risk Assessment led Design of ODS Steels for Gen-IV Nuclear Reactors

The global energy demand is increasing by 2-3% every year due to boosted strong global economic growth. The challenge of satisfying energy demands goes with the increase in carbon emissions, and efforts to combat climate change are still far from satisfactory. The low carbon, secure and economic ways of energy production such as nuclear fission reactors are still under investigation. The main challenge for energy production from nuclear power lies in the improvement of current technologies to achieve economic competitiveness with safety, sustainability, and demonstration of safe disposal of radioactive waste. This doctoral studentship will provide significant impact from its outcomes to pilot and demonstrate the economic, social, and environmental viability of low carbon development pathways of energy production. The research project will establish a foundation for the use of nanotechnology in nuclear structure materials to meet the exceptionally high durability and structural integrity demands of the irradiated environment. The stability of nanoparticles in the nuclear-irradiated environment will be used to underpin the safe life of the structure materials and develop a proactive risk mitigation framework preventing unexpected failures in the nuclear reactor life cycle to assist regulatory, compliance and safety standards for translation of nanotechnology in the nuclear energy production supply chain. The cladding and tubing of nuclear reactor components are expected to resist against synergetic interaction of irradiation and thermal ageing. The low cycle fatigue (LCF) during start-up/ shutdown of reactors and creep-fatigue interaction are the damage and failure mechanisms in the life cycle of the material. However, the interaction of irradiation with thermal loads age hardens the material. The ductility reduction of the material also affects the ultimate plastic strain posing a significant threat of sudden unexpected failures in the start-up and shutdown process of nuclear reactors which causes plastic strain in the LCF regime. The ODS steels provide high resistance against irradiation, creep, and swelling without considerable degradation of their material properties hence can be extremely useful in cladding, tubing, and the blanket of high-temperature Gen-IV nuclear reactors. The Body-Centered Cubic (BCC) crystalline ODS steels with added nano-size yttrium oxides trap the radiation-induced point defects and helium bubbles without substitution transformation of crystal structures. The resistance against creep and creep-fatigue interaction has been the subject of interest for the qualification of the materials for nuclear reactor applications. However, the life cycle of materials with nanoparticles cannot be characterised with conventional macro and microscale deformation test methods. The nanoparticles in the life cycle of material transform to new complex oxides and sometimes are released from agglomerates; both conditions in nuclear reactor applications are ill characterised. The loading on the material with a considerable percentage of nanoclusters promotes the stress concentration with the bulk material leading to premature failure of the material at thermomechanical stresses well below the design stresses. Our understanding of ODS steels material behaviour has reached to a level where the deformation in creep and creep-fatigue interaction is well understood. The current nanomaterials regulations do not consider the functionality, implementation, transformation, ageing, and accidental release consequences of nanoparticles in the process liquor. There is very little knowledge about the secure low activation, maintenance, hazardous nature, and safe disposal of material with transformed nanoscale particles in irradiated service life. The designs for low-risk unexpected failures of materials with nanoparticles

Muhammad Kashif Khan
Muhammad Kashif Khan
supervisor

Dr Muhammad Kashif Khan is Senior Lecturer in Aerospace Engineering at Coventry University. He has worked in different aerospace companies and has published fourty research papers so far on nanomechanics, residual stresses, very high cycle fatigue, lightweight engineering alloys, and their behaviour up to very high fatigue loading cycles. His research interests are crystal plasticity, microscale anisotropy in engineering alloys, fatigue and fracture mechanics. He uses modelling and simulation methods to investigate the deformation behavior of materials and develops subroutines to model constitutive behaviour of materials in complex loading conditions. He has successfully supervised 2 PhD students to completion so far.

Michael Fitzpatrick
Michael Fitzpatrick
supervisor

Professor Michael Fitzpatrick is Pro-Vice-Chancellor at Coventry University, with responsibility for the portfolio of Engineering, Environment and Computing; and he also holds the Lloyd’s Register Foundation Chair of Structural Integrity and Systems Performance. He is a Chartered Engineer, a Chartered Scientist, a Fellow of the Institute of Materials, Minerals and Mining; and a Member of the Institute of Directors. His research centres around the application of advanced experimental methods to materials engineering applications, particularly in the nuclear power and aerospace industries. His group has a range of research projects assessing materials performance and structural integrity issues in collaboration with partners in industry and government research laboratories around the world, including Airbus, Alcoa, and the US Air Force Research Laboratories. He is a partner in the International Joint Research Centre on Nuclear Safety funded by the Lloyd’s Register Foundation and led by Lancaster University. His current interests include the study of laser shock peening for life enhancement of aerospace and marine structures, and components in nuclear power plants. He also works on the development of novel structural concepts such as bonded crack retarders for improving airframe structural integrity. He has been a user of the international neutron and synchrotron X-ray facilities for over 20 years, for the study of internal stress and damage development in metallic materials and components. He has published over 200 research papers and has successfully supervised 30 PhD students to completion. He was the 2009 recipient of the Lidstone Medal of The Welding Institute

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